5 Energy-Saving Tips For Manufacturers

Are you worried about the current oil prices? If so, you should stop worrying as the price won’t last forever. Actually, OPEC has almost no influence on electricity or natural gas. The fact of the matter is that the old coal-based power plants increased electricity prices in 2016. However, the problem is that energy efficiency is really important for you should you want to stay ahead of the competition. If you are a plant manager and you want to save energy, we suggest that you follow the tips given below.

Process Heating

The US Department of Energy suggests that plant managers can cut down on the heating costs through the implementation of some energy-saving measures. As a matter of fact, process heating includes 30% of the energy consumed in this sector. Therefore, if you save energy in this area, you can make a significant impact.

Moreover, you can monitor and control your air-to-fuel ratio and exhaust gases in order to save a lot of energy. But if your plant requires lots of hot water, it’s a good idea to use a solar-water heating plant to preheat the process water. This is another great way of saving a lot of money.

Motors and Equipment

Machine drives accounts for over 22% of power consumption in the manufacturing sector. If you want to cut down on your operating costs, we suggest that you analyze the system and shaft losses. In addition, you can also consider upgrading to a system that is more efficient.

At times, you may have to replace the equipment to achieve your targets. But you don’t have to spend a huge sum for each upgrade. As a matter of fact, you can hone the mechanical performance of the plant through the alteration of the operational or maintenance procedures.

Lighting

Typically, building-performance experts consider lighting as the main source of energy consumption. For energy saving, you can opt for fluorescent bulbs, fixtures, LED tube lights, and skylights, just to name a few. However, you don’t have to replace all of your lighting systems in order to save energy.

Utilities

You may not want to overlook utilities as far as saving energy is concerned. What you need to do is review your usage plans and then get in touch with the service provider to find out if they can provide alternative procurement or other option that can help you save money.

Actually, some utilities offer attractive incentives for the installation of energy-saving improvements. It’s also a good idea to contact the competitors. You can also negotiate with them to get the best deal.

Employees

For energy efficiency, employee behavior also matters. You may want to let your employees know your goals and progress. Don’t forget to appreciate them for playing a role in the achievement of your goals. You will see that they have great insights. As a matter of fact, studies show that upgrades for energy efficiency help workers become more productive.

Long story short, when you are planning an energy-saving program, you may want to look for opportunities that can help you reduce cost. Next, as the operating costs come down, you can invest in an energy saving infrastructure like a solar energy system. Hopefully, the tips given above will help you save on energy costs.

Three Huge Reasons Humidity Control Is So Important in Industrial Environments

When it comes to industrial environments, there’s no doubt within the industry that maintaining effective control of humidity is essential. It’s a key part of the operation of countless factories across the globe and can make the difference between success and failure in many areas of industrial production.

But why is that the case? After all, humidity has been a constant for as long as there’s been air and plenty of things have been produced in that time, right?

That may be true, but it doesn’t tell the whole story – a story of increasingly complex manufacturing and industrial processes that benefit greatly from tight humidity control. Here’s three huge reasons why industrial environments now live or die by their humidity control.

Staff health and wellbeing

You only need to spend a day outside on a humid day to know that high levels of RH (relative humidity) can have a debilitating effect on your ability to function properly. However, it’s low RH which industrial businesses are keen to avoid.

Low RH can lead to dry and itchy eyes and cause the respiratory system to dry out, leading to dehydration in staff. Additionally, it causes a dramatically increased spread rate of pathogens like the influenza virus, which survives best in low RH environments.

On top of these issues, low RH has been linked to conditions like Sick Building Syndrome and the intensity of chemical pollution, caused by gases from materials used inside industrial buildings.

Taken together, these issues lead to a poor working environment for staff, and can even violate health and safety guidelines within certain nations.

Building maintenance

When water in the air interacts with cold surfaces, it creates condensation. Within industrial premises, which typically feature large amounts of exposed metalwork and very little by way of traditional insulation, this water can have a devastating effect on the health of your building.

By allowing condensation to develop, you encourage the build-up of both rust and mildew on surfaces which can in turn affect both the structural integrity and air quality of your building.

Product output

Industrial manufacturing businesses survive by what they output. Whether that’s car parts of pre-fab buildings, what a business outputs determines its success.

Humidity plays a crucial role in ensuring that products are manufactured to the highest possible standards by eliminating the role that high RH plays in spoilage. Consider, for a moment, that cardboard remains by far the most common material for packaging products of all kinds.

Cardboard, however, is extremely susceptible to high RH environments, absorbing the moisture in the air freely. That damp cardboard is extremely prone to failure and can develop mildew and become structurally weakened, causing damage and spoilage to products.

As such, it’s essential that not only do industrial businesses utilise dehumidification solutions, but that they utilise dehumidifier maintenance services too.

Brief on Types of Gears Used in Manufacturing Plants

Some of the various types of gearboxes that find their way in different industries are the worm gearbox, helical gearbox, spiral bevel gearbox, bevel gearbox, shaft mounted and many more. Each of them comes with different features such as shock-resistant, lightweight, small volume and novel structures and each of them has a specific role to play in the application. Some of the manufacturing plants where the is needed are:

Cement: High-torque and rugged is needed in the cement industry for ensuring continuous operation, consistent load and compact installation. Some of the gear used here are Bevel Helical, Parallel Shaft and Bevel Epicyclic gearbox.

Paper & Pulp: which have high torque capacity and differing gear ratios are in demand in this industry. The that are normally used here are helical, shaft mounted and spur gearbox.

Sugar: Gear that offer noiseless and smooth functioning are required in this industry. The main gear that are used here are helical and planetary gearbox.

Steel: Heavy duty industrial equipment and machinery is needed to manufacture different kinds of steel and allied products. This has necessitated the need for powerful gears and to run the heavy machinery smoothly and efficiently. Some of the used here are worm reduction, planetary, spur and helical gearbox.

Power: Power generation, transmission, utilization and distribution require heavy electrical equipment. In order to ensure the seamless functioning of this machinery, high precision and gears are needed. Gearboxes with powerful performance and high torque capacity are available with various gearbox dealers.

The gearbox is the foundation of any machine or engine in the world. The gearbox is responsible for providing torque at great speeds and hence there is a possibility of it losing control and moving out of place. For a gearbox to function smoothly for a long time it is essential that it is purchased from a reliable manufacturer.

Greaves are one such reliable brand that can be used for a long period of time. Each kind of gear and gearbox has an important role to play in the application for which it is used. The helical gears reduce noise, pollution and offer smooth functioning. Bevel gears are very helpful in applications where changes in the shaft’s rotation are required and so on. Therefore all the components used in the manufacture of each gearbox should be of great quality. It is essential for all reliable inline helical gear dealers and other gearbox dealers to stock only top quality items so that there are no complaints from any of its customers.

Welcome to S.C. Industrial Syndicate
At S.C. Industrial Syndicate, we pride ourselves on offering our customers responsive, competent and excellent service and we offer only quality products: Crompton Greaves Electric Motors, Crompton Greaves AC Drives & Variable Speed Drives, Crompton Greaves Industrial Pumps & Fire Fighting Pumps, Premium Greaves Worm/Helical Gearboxes, Premium Stephan Geared Motors and Pembril Fluid Couplings. Our customers are the most important part of our business, and we work tirelessly to ensure their complete satisfaction.

Top Tips to Choose the Best Connectors

From smart phones to sophisticated machineries that manufacture them, you can find an electrical connector in many forms. If you are an electrical industrialist or purchase engineer, it is essential to have some key factors in mind before making your final choice.

Here are a few essential aspects to check while choosing a connector:

Power

Power of the connector is a determining factor. The market offers a wide range of connectors with different power-ratings. Identify your requirement and choose the one that meets the purpose.

A low power variant may not give you the expected efficiency and on the other hand, a high power connector can even damage the entire system.

Density

The density of a connector is yet another influential factor in the present day. The higher the connector density, the more compact your machine design will be. This is especially important in case of complex machineries. In order to keep it solid at the same time give exceptional performances, it is essential to choose a high-density connector.

Temperature Resistance

Another important feature that adds to the quality of a connector is its capacity to withstand high temperatures. Most of these connectors are used in intricate machineries and they undergo immense heat exposure during their functioning. High-end connectors are often passed through multiple levels of testing to ensure its temperature resistance.

Speed

The transmission speeds of connectors are quite significant for their overall performance. Many of the latest connectors ensure to meet high transmission speeds. ExaMAX High Speed Backplane Connectors are one of the best you can get in the market these days.

Mating Features

The mating features of any connector play an important role in determining its performance, quality and durability. Before you choose your connector, ensure that you scout through specifications to analyze its mating features. The angle of mating, the number of mating cycles, etc. will be clearly mentioned in the specifications, which help to find the one matching your requirements. Mating cycles are especially important for connectors that are mated and unmated frequently. For a USB connector the mating cycles will be in thousands where as for a board to board connector will have a lesser mating cycle.